Stencil Vinyl (Paint Mask Film) Cutting

Trade-grade cutting for stencil vinyl and paint mask films used for spray painting, signwriting and branding. We use high-precision digital knife and vinyl plotter cutting to produce clean, weedable stencils and masks. Supplied cut, weeded (where required) and taped — ready to apply and spray.

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Flat parts only — no folding Typical sheet up to 3000 × 1500 mm 1–5 days dispatch

Industries we work with for stencil vinyl

We cut stencil vinyl and paint mask films for trade clients needing clean, repeatable masks for spray painting, signwriting and branding. Flat work only — no hand painting or on-site spraying in-house. Clean, accurate cutting means masks line up with your artwork and produce sharp paint edges.

Signwriters & Signage Companies
Fascia lettering, wall stencils and logo masks.

Industrial & Safety Marking
Floor markings, line work and stencil kits for warehouses and plants.

Construction & Contractors
Stencils for car parks, site branding and wayfinding.

Fabricators & OEMs
Component and part-number stencils for spray marking and branding.

Events & Brand Activations
Short-run paint stencils for pop-ups and experiential campaigns.

Stencil vinyl & paint mask film overview

We typically process stencil vinyl and paint mask films in the thickness and adhesive systems used for spray painting and signwriting. The table below summarises common options. Exact availability depends on your brand and supplier, and can be confirmed when quoting.

Typical ranges for paint mask films used in spray work

Paint mask film type (approx.)	Typical use
Standard stencil vinyl, low–medium tack	General signwriting, panel and wall stencils on smooth substrates.
High-tack paint mask film	Rougher surfaces, painted masonry and more demanding outdoor use.
Specialty low-tack / removable mask	Delicate surfaces and applications where residue must be minimised.
Pre-masked / pre-taped sets	Multi-part layouts supplied with application tape fitted for fast install.

*Brand, thickness and adhesive system vary by supplier. Our cutting equipment handles stencil vinyl and paint mask films up to 1500 mm wide (roll or panel format). If you have a specific paint system or surface, mention this so we can suggest a suitable mask approach.

Capabilities at a Glance — Stencil Vinyl / Paint Mask Film

Processes and Materials

Vinyl plotter and digital knife cutting of stencil vinyl / paint mask films
Suitable for most cast, calendered and dedicated paint mask films
Straight cuts, script, logos, serials, arrows and complex artwork
Rolls and panels up to a maximum of 1500 mm wide on our beds

Typical Part Types

Lettering & numbering stencils — for walls, fascias & floors
Logo & branding masks — for spray-painted graphics
Line & bay marking stencils — for car parks & warehousing
ID & component stencils — for OEMs & fabricators

We focus on cutting and supplying the stencil vinyl / paint mask film. Surface preparation, paint selection and spraying are handled by your own install or painting teams. We can align artwork and cutting with your paint spec and surface conditions.

Accuracy

Plotter and knife cutting follow vector artwork for crisp edges.
Registration to printed reference marks where print-and-cut is required.
Repeatable sets for multi-site rollouts and ongoing maintenance work.

Finish

Clean cut edges which yield sharp paint lines when applied properly.
Weeding options for smaller and more complex artwork (by arrangement).
Supplied with application tape where required for fast, aligned installs.

Sheet / Roll Size

Our vinyl and knife beds are set up for stencil vinyl and paint mask films up to 1500 mm wide. Artwork larger than this can usually be tiled into multiple panels with overlap or alignment marks to suit your installation method.

Why use our stencil vinyl / paint mask cutting service?

Signage and marking focused

Our stencil vinyl cutting workflow is tuned for real-world signwriting and paint-marking jobs. We understand how artwork needs to behave when being applied on ladders, lifts and busy sites.

Set up for rollouts and maintenance

Once your stencils and layouts are proven, we can repeat them easily — ideal for multi-site rollouts, car park programs and ongoing facility maintenance where markings need to be refreshed over time.

Help preparing artwork and cut files

Work from vector artwork, PDFs or even photos and sketches. We can assist with cleaning up artwork, setting stroke weights, adding bleed and tiling large pieces so they install smoothly on site.

Trade-ready workflow

Clear specs on film type, adhesive, weed/strip requirements and packing, plus realistic lead times and consistent re-runs. We are geared to support signwriters, contractors and facility teams.

Upload your DXF & get instant pricing

Get instant prices for laser-cut and CNC-cut parts across metals, plastics, composites and more — available 24/7.

1–5 days dispatch Australia-wide delivery Pickup: Botany NSW

Get an instant price

Launch the calculator to upload DXF, DWG or vector files and see live pricing for flat laser-cut parts. Pricing updates instantly based on material, thickness and cut time.

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Accepted formats: DXF / DWG / AI / SVG / PDF (vector).

No CAD? We can help

Send measurements, sketches or existing parts and we’ll create cut-ready drawings, then quote via the same engine.

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Simple plates and brackets can often be drawn and quoted the same day.

More about stencil vinyl / paint mask cutting and design

Open the items below for more detail on designing and using paint mask films in real-world projects.

When designing stencils, avoid very fine bridges and islands that can lift during weeding or painting. Increase stroke weights on very thin lettering, think about overspray and bleed areas, and plan for how the stencil will be aligned — registration marks, centre marks and reference lines can save you a lot of time on site.

Smooth ACM, glass and painted metal usually work well with standard stencil vinyl. Rough concrete, asphalt or textured walls may need a more aggressive adhesive or a different stencil approach. Always test on your actual surface and paint system before committing to large runs.

Stencil vinyl is typically rolled or shipped flat, depending on size and application method. For multi-site or multi-bay projects, we can label and bundle panels by site, level or bay number so installers know exactly where each stencil goes.

Most stencil vinyl and paint mask jobs dispatch in 1–5 business days once artwork, film type and quantities are confirmed. Larger rollouts and intricate artwork may take longer, but we will confirm realistic timeframes before you commit.

DXF/DWG preferred; AI/SVG/PDF (vector) accepted. Units in mm; outline text; include registration marks. Upload via the instant quote.

Whether you need a handful of stencils for a local project or a full paint mask kit for a national rollout, our vinyl plotter and digital knife workflow is set up for trade-ready results and predictable lead times. Upload your files or contact us to plan your next stencil vinyl cutting project.

Typical applications include car park stencils, warehouse line marking, safety markings, logo stencils, decorative paint effects and temporary event graphics. We work with line markers, painters, facilities managers and contractors across all sectors.

Multiple stencil vinyl grades for different surfaces and paint systems.
Precision cutting for intricate logos and detailed artwork.
Optional weeding and pre-masking for complex stencil projects.

For stencil vinyl and paint mask cutting that delivers clean lines and professional results, upload your artwork or contact us to discuss film selection and application requirements.