Polypropylene Cutting

Production-grade polypropylene sheet cutting for flat parts, panels and inserts. We process polypropylene (PP) primarily by CNC routing and digital knife cutting, with CO₂ laser cutting used only on selected grades where it is technically suitable. Polypropylene is lightweight, tough and chemical-resistant, making it ideal for signage, protection panels, packaging components and industrial parts.

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Flat parts only — no folding Typical sheet up to 3000 × 1500 mm 1–5 days dispatch
Polypropylene Cutting

Industries we work with for polypropylene

We cut polypropylene (PP) sheets for signage, protection, packaging and industrial applications. Flat parts only — no thermoforming in-house. Our tooling is set up for repeatable polypropylene cutting on both CNC router and digital knife tables.

  • Signage & Display
    Durable PP sign panels, information boards and wayfinding.
  • Packaging & Inserts
    Reusable totes, box inserts, dividers and layer pads.
  • Industrial & OEM
    Guards, covers, wear sheets and process components.
  • Construction & Building
    Protection sheets, templates and spacers.
  • Events & Exhibitions
    Lightweight panels, props and branded panels.
  • Logistics & Storage
    Bin liners, crate inserts and shelf protection.

Industries we work with for polypropylene

We cut polypropylene (PP) sheets for signage, protection, packaging and industrial applications. Flat parts only — no thermoforming in-house. Our tooling is set up for repeatable polypropylene cutting on both CNC router and digital knife tables.

  • Signage & Display
    Durable PP sign panels, information boards and wayfinding.
  • Packaging & Inserts
    Reusable totes, box inserts, dividers and layer pads.
  • Industrial & OEM
    Guards, covers, wear sheets and process components.
  • Construction & Building
    Protection sheets, templates and spacers.
  • Events & Exhibitions
    Lightweight panels, props and branded panels.
  • Logistics & Storage
    Bin liners, crate inserts and shelf protection.

Capabilities at a Glance — Polypropylene

Processes & Materials

  • CNC routing of solid polypropylene sheets
  • Digital knife cutting of thinner and fluted PP panels
  • CO₂ laser cutting on selected PP grades (tested case-by-case)
  • Drilling, countersinking and profiling on PP parts where required
  • Marking and labelling options for identification where suitable

Typical Part Types

  • Flat panels & protection sheets — up to sheet size
  • Inserts, dividers & box components — thin PP
  • Industrial components & covers — solid PP sheet

We focus on flat polypropylene cutting. If your job involves folding, forming or welding PP, we can cut the flat blanks ready for your downstream fabricator.

Accuracy

  • Dimensional tolerance: typically around ±0.3–0.7 mm depending on thickness and process
  • CNC routing used where tighter tolerances or cleaner edges are critical
  • Repeatability suitable for production batches and kits of parts

Finish

  • Routed edges cleaned to reduce burrs and loose fibres
  • Knife-cut edges on fluted PP stay neat and fibre-free
  • CO₂ laser used cautiously on PP to avoid excessive melt — only where tested and approved

Sheet Size

Polypropylene sheets are typically supplied in standard board sizes used for signage and packaging. Our CNC and digital knife beds are sized for full boards, with nesting to minimise waste and keep unit cost under control.

Why use our polypropylene cutting service?

Set up for polypropylene sheets and panels

Our workflow is tuned for flat polypropylene cutting — protection sheets, inserts and industrial parts that arrive ready for installation, forming or fabrication by your team.

CNC router and digital knife in one shop

Thicker PP is routed; thin and fluted PP is digital-knife cut for clean edges and fast turnaround. We select the process that best suits each polypropylene job.

Honest approach to PP laser cutting

Polypropylene does not always behave well under lasers. Where PP laser cutting makes sense, we test and sign off parameters; otherwise, we route or knife-cut so you get reliable parts without melted edges.

Trade-ready workflow

Clear advice on polypropylene cutting for your application, realistic lead times and repeatable setups so re-orders match the first run.

Sydney-based, Australia-wide

Production in Botany NSW with national shipping — suited to ongoing PP panel programs, crate inserts and industrial components.

Upload your DXF & get instant pricing

Get instant prices for laser-cut and CNC-cut parts across metals, plastics, composites and more — available 24/7.

1–5 days dispatch Australia-wide delivery Pickup: Botany NSW

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Launch the calculator to upload DXF, DWG or vector files and see live pricing for flat laser-cut parts. Pricing updates instantly based on material, thickness and cut time.

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Accepted formats: DXF / DWG / AI / SVG / PDF (vector).

No CAD? We can help

Send measurements, sketches or existing parts and we’ll create cut-ready drawings, then quote via the same engine.

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Simple plates and brackets can often be drawn and quoted the same day.

More about polypropylene cutting & design

Open the items below for more detail on polypropylene cutting, CNC routing, digital knife cutting and design tips for PP parts.

Polypropylene is flexible compared with rigid plastics. Allow for this in your design — avoid very thin webs where parts could bend or snag, and if panels will be fastened, use generous washer areas. For inserts, include finger cut-outs or pull-tabs so parts can be removed easily without stressing the material.

Thicker solid PP and parts needing drilled holes or countersinks are best CNC routed. Thin or fluted PP that needs fast turnaround or kiss-cuts is usually digital-knife cut. We'll select the right process based on thickness, sheet type and edge quality required.

PP is tough but relatively light. For large orders we usually stack and wrap parts flat on pallets or in cartons, often with interleaving to prevent scuffing. If parts must arrive in sequence (kits), we can pack them per layer or per crate position to match your assembly process.

Most polypropylene cutting jobs dispatch in 1–5 business days once drawings, material and quantities are confirmed. Complex CNC jobs or very large runs may take longer, but we'll confirm realistic timeframes up front.

DXF/DWG preferred; AI/SVG/PDF (vector) accepted. Units in mm; include hole positions and critical dimensions. Upload via the instant quote.

Whether you need polypropylene sign panels, crate inserts or industrial PP components, our CNC router and digital knife workflows are set up for repeatable, trade-ready results. Upload your files or contact us to discuss the best way to cut polypropylene for your project.

Typical applications include warehouse signage, crate dividers, industrial packaging inserts, agricultural signage, temporary site boards and chemical-resistant components. We work with logistics companies, manufacturers, agricultural suppliers and industrial contractors.

For polypropylene cutting that delivers tough, chemical-resistant parts ready for industrial use, upload your files or contact us to discuss material types and cutting methods.

Polypropylene Cutting

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