Acoustic Felt Panel Cutting in Sydney

Industries we work with for acoustic felt panels

We cut acoustic felt panels and acoustic composites for a wide range of interior projects where sound control, aesthetics and fast install matter. Flat parts only — no forming in-house. Digital knife cutting gives clean edges without fraying, ideal for visible feature panels.

Commercial Offices
Wall panels, ceiling rafts, fins and desk screens.

Education & Childcare
Classroom walls, pinboards, baffles and custom shapes.

Hospitality & Retail
Feature walls, ceiling treatments and brand-led acoustic panels.

Theatres & Studios
Acoustic tiles, absorbers and decorative cut patterns.

Public Spaces & Civic
Lobby walls, halls, community facilities and meeting rooms.

Fitout & Joinery
Panel kits supplied to builders, joiners and shopfitters.

Acoustic felt thickness guide

Acoustic felt is typically a recycled PET material supplied as rigid or semi-rigid sheets in a range of thicknesses and densities. Some projects also use composite acoustic boards (felt on a backing). The table below reflects thicknesses we commonly cut. Exact availability depends on brand, colour and supplier, and can be confirmed when quoting.

Working ranges for common acoustic panels

Acoustic felt thickness	Typical use
6–9 mm acoustic felt	Wall panels, pinboards, small ceiling tiles and decorative cut-outs.
10–12 mm acoustic felt	Desk screens, baffles, fins and panels needing more structure.
18–24 mm laminated acoustic felt	Thicker rafts, feature panels and composite acoustic elements.
Composite acoustic boards	Felt bonded to other substrates (job-dependent, confirm method and tooling).

*Thickness ranges above are indicative for acoustic felt panels used in interiors. We typically cut rigid and semi-rigid acoustic felt sheet on our digital knife tables. For composite acoustic panels with special backings, share product data so we can confirm the best cutting process.

Capabilities at a Glance — Acoustic Felt Panels

Processes & Materials

Digital knife cutting of rigid and semi-rigid acoustic felt panels
CNC router cutting for selected composite acoustic boards (job-dependent)
Straight cuts, custom shapes, perforations, slots and fixing holes
Templates, repeat patterns and panel sets for walls, ceilings and screens
Panels supplied by you or sourced via our network (subject to brand and project)

Typical Part Types

Wall and ceiling panels — feature and functional acoustic
Baffles, fins & rafts — suspended ceiling elements
Desk screens & tiles — office, education, studios

Accuracy

Digital knife cutting tuned for clean edges with minimal fuzzing
Dimensional tolerance suitable for modular walls, ceilings and grid systems
Repeatability ideal for panel sets, patterns and roll-out interiors

Finish

Neat cut edges ideal for exposed feature panels
Custom shapes and perforations to match design intent and acoustic performance
Compatible with printed graphics, edge details and mounting systems (by others)

Sheet Size

Acoustic felt sheets and boards are commonly supplied in large-format sizes suitable for walls and ceilings (for example, up to 2440 × 1220 mm and beyond). Our cutting beds are sized for full panels, with efficient nesting to minimise offcuts and keep unit costs down.

We focus on flat acoustic felt panel cutting. If panels will be wrapped, framed or combined with joinery, we can cut the flat elements, mark features if required and group kits by room or area to simplify installation.

Why use our acoustic felt cutting service?

Digital knife cutting for clean acoustic edges

Acoustic felt panels do not love rough saw cuts. Our digital knife tables are tuned for acoustic materials, giving clean edges, tight detail and accurate perforations that look sharp in exposed ceilings and feature walls.

Set up for interiors, fitout and acoustic brands

We work with fitout contractors, joiners, designers and acoustic brands who need panel sets delivered cut-to-size, clearly labelled and ready to install. Once panel schedules are locked in, we can repeat orders for additional stages or sites with predictable outcomes.

Support from design to install documentation

We can work from your CAD, PDFs or sketches, help rationalise panel sizes and joints, and structure files so cutting, labelling and packing align with your drawings and site sequencing. Ideal for larger interiors and multi-room projects.

Trade-ready workflow

Clear specs on sheet sizes, panel thickness, edge requirements, perforation patterns and mounting details, plus realistic lead times and consistent re-runs. Our process is built around on-time delivery and repeatable panel quality for commercial projects.

Sydney-based, Australia-wide

Production in Botany NSW with national shipping — suited to local office fitouts, education projects, hospitality venues and national rollouts using acoustic felt systems.

Upload your DXF & get instant pricing

Get instant prices for laser-cut and CNC-cut parts across metals, plastics, composites and more — available 24/7.

1–5 days dispatch Australia-wide delivery Pickup: Botany NSW

Get an instant price

Launch the calculator to upload DXF, DWG or vector files and see live pricing for flat laser-cut parts. Pricing updates instantly based on material, thickness and cut time.

Open instant calculator

Accepted formats: DXF / DWG / AI / SVG / PDF (vector).

No CAD? We can help

Send measurements, sketches or existing parts and we’ll create cut-ready drawings, then quote via the same engine.

Request drawing help Email a brief →

Simple plates and brackets can often be drawn and quoted the same day.

More about acoustic felt panel cutting & interiors

Open the items below for more detail on acoustic felt panel cutting, design tips and how acoustic felt compares with other acoustic systems for commercial projects.

For acoustic felt wall and ceiling designs, confirm panel joints, grid sizes and fixing systems early. Allow for tolerances at edges, avoid very thin strips that may sag, and coordinate with services (lights, sprinklers, diffusers) so cut-outs land in the right place. If panels are part of an acoustic strategy, work with your consultant on coverage and NRC targets before locking in patterns.

Acoustic felt panels offer a strong mix of aesthetic flexibility, ease of install and acoustic performance. They can be cut into almost any shape and combined with prints or lighting. Depending on budget, fire rating and desired look, alternatives include fabric-wrapped panels, perforated timber and specialised ceiling systems. We can help you weigh up manufacturing and install implications for each option.

Acoustic felt panels are relatively light but can be bulky. We typically stack and wrap panels, then pack in cartons or on pallets depending on size and quantity. For multi-stage projects, we can sequence and label deliveries so each stage arrives with the right panels, ready to install.

Most acoustic felt cutting jobs dispatch in 1–5 business days once artwork, panel specs and quantities are confirmed. Larger fitouts, multi-site rollouts or complex perforated patterns may take longer, but we will confirm realistic timeframes before you commit.

DXF/DWG preferred; AI/SVG/PDF (vector) accepted. Units in mm; include grid layout and service cut-outs. Upload via the instant quote.

Whether you need a handful of acoustic wall panels for a meeting room or a full package of baffles, fins and desk screens for a multi-level office, our digital knife and CNC workflow is set up for trade-ready results and predictable lead times. Upload your files or contact us to plan your next acoustic felt project.

Typical applications include acoustic wall panels, ceiling baffles, desk screens, room dividers, feature walls and suspended acoustic elements. We work with architects, interior designers, acoustic consultants and fitout contractors across office, education and hospitality projects.

Wide range of acoustic felt colors and thicknesses available.
Precision cutting for custom shapes, patterns and perforations.
Optional coordination with acoustic consultants for NRC targets.

For acoustic felt panel cutting that delivers sound absorption with design flexibility, upload your files or contact us to discuss acoustic performance, fire ratings and installation requirements.

Acoustic Felt Panel Cutting