Construction Components

Flat laser cut plates, brackets and utility components for builders, contractors and infrastructure projects. Mild steel, galvanised, stainless, aluminium and construction boards — cut to size, ready to install on site. Upload DXF for instant pricing from our Sydney-based laser cutting team.<p></p>

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Flat parts only — no folding Typical sheet up to 3000 × 1500 mm 1–5 days dispatch
Construction Components

What we cut for construction components

We support commercial builders, infrastructure contractors, fit-out teams and utilities providers with flat components that make installation faster and more consistent. Ideal for structural connections, façade details, services support and repeat site details.

  • Base plates, footings & post shoes
  • Fixing, splice & connection plates
  • Angle, T & offset brackets
  • Parapet & balustrade brackets (flat parts)
  • Service support brackets & trays
  • Plant deck & screen mounting plates
  • Precast ferrule plates & ferrule templates
  • Ladder, stair & handrail plates
  • Utility, EV charger & bollard plates
  • Cover plates & trim rings
  • Formwork, set-out & drilling templates
  • Shim packs & levelling plates
  • Facade carrier plates & bracketry
  • Roof penetration & plant curb plates
  • Custom site details & specials
  • Replacement components for maintenance

Materials & thickness guide

Typical in-house materials we cut for construction and infrastructure components.

Internal production limits for flat cutting

Metals for construction

  • Mild steel — common in 6–16 mm plates
  • Galvanised steel — typical 1.6–10 mm
  • Stainless steel — typical 1.5–10 mm
  • Aluminium — typical 3–10 mm
  • Corten / weathering steel plates
  • Checker plate (thin gauges)

For very thick plate or specialised coatings, talk to us about feasibility before ordering.

Boards & plastics

  • ACM / Alucobond-style cladding panels
  • MDF, HMR MDF & plywood formers
  • HDPE, UHMWPE & wear pads
  • Polycarbonate & acrylic cover plates
  • Acoustic and façade backing boards

Boards and sheet are typically processed up to 1500 × 3000 mm on laser, router or knife depending on material.

Gaskets, shims & others

  • Non-structural gasket sheet (laser-safe grades)
  • Rubber & cork (knife / laser)
  • Stainless & galvanised shim packs
  • Temporary set-out, drilling & saw templates
  • Service identification and cover plates

Capabilities at a Glance

Materials & Processes

  • Fiber laser cutting for steel, stainless & aluminium components
  • CO₂ laser cutting for plastics, gaskets & templates
  • CNC router cutting for construction boards & thick plastics
  • Digital knife cutting for gaskets, rubber and softer sheet

Typical Thickness Range

  • Mild steel — 3–16 mm typical
  • Stainless steel — 1.5–10 mm typical
  • Aluminium — 3–10 mm typical
  • Boards & plastics — up to ~25 mm (material dependent)
  • Gaskets & shims — 0.2–10 mm

Values shown are our normal production window for consistent edge quality and reasonable lead times.

Accuracy

  • Dimensional tolerance: ±0.2 mm typical on laser cut metals
  • Kerf: ~0.1–0.3 mm depending on material and thickness
  • Kerf compensation applied so parts match the CAD

Finish

  • Clean edges ready for site installation
  • Tabbing for small parts to keep nests stable
  • Deburring and light cleanup available on request

Sheet & Board Size

We cut metals, plastics and boards up to 1500 × 3000 mm. Larger elements can be tiled, spliced or jointed on site as required.

Why construction teams use us

Flat parts only — focused on speed

We specialise in flat components — plates, brackets, trims and templates. You take care of on-site installation and fabrication; we make sure the parts arrive cut accurately and on time.

Built for site deadlines

We understand programme dates, crane bookings and shutdown windows. Parts are quoted with realistic lead times and packed so your installers can identify and use them quickly.

Consistent batches across projects

Once a detail is dialled in, we keep the DXFs and nests on file. That means consistent hole centres, bracket dimensions and plate sizes across multiple stages or sites.

Material supply or cut-only

We can supply common steel plate, stainless and boards, or cut components from your own material where suitable. Either way, you deal with a single cutting partner who understands construction details.

Local support in Sydney

Based in Botany, we ship across Sydney, Melbourne and Brisbane. You can call, email or visit to discuss tricky details before you commit to a full run.

Upload your DXF & get instant pricing

Get instant prices for laser-cut and CNC-cut parts across metals, plastics, composites and more — available 24/7.

1–5 days dispatch Australia-wide delivery Pickup: Botany NSW

Get an instant price

Launch the calculator to upload DXF, DWG or vector files and see live pricing for flat laser-cut parts. Pricing updates instantly based on material, thickness and cut time.

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Accepted formats: DXF / DWG / AI / SVG / PDF (vector).

No CAD? We can help

Send measurements, sketches or existing parts and we’ll create cut-ready drawings, then quote via the same engine.

Request drawing help Email a brief →

Simple plates and brackets can often be drawn and quoted the same day.

More about laser cutting for construction components

Laser Cutting Experts is set up as a trade partner for construction and infrastructure teams, not a retail metal shop. Our focus is flat laser cut parts and CNC-routed components that drop into your own installation workflow with minimal drama.

We produce flat components that builders and contractors use every day — base plates, splice plates, brackets, trims and templates. Jobs can be one-off problem solvers, prototype details or ongoing production runs tied to a project's standard details. Once we have your drawings and tolerances sorted, reordering is as simple as sending a PO with your part references.

For structural connections, mild steel in the 6–12 mm range is the most common choice, balancing strength, weight and cost. Galvanised plates are popular for external and exposed work, while stainless is used for coastal, architectural or corrosive environments. Aluminium, ACM and boards are used extensively for façades, services support, screens and trims.

Good laser cut construction components make life easier for installers. That usually means sensible hole sizes, realistic edge distances, slotted holes where required and clear labelling. For general bracketry, ±0.5 mm is usually fine, while critical mating features may need tighter control. Talk to us early if you are unsure — small drawing tweaks can save a lot of time on site.

DXF and DWG are ideal for flat part profiles. Export in millimetres at 1:1 scale, keep each part on its own layer or colour and remove any hidden or construction geometry. Holes, slots and internal cut-outs should be shown as closed polylines wherever possible. If you work from Revit or other BIM tools, a clean 2D DXF export of the flat pattern works well.

Pricing for construction work is driven by material, thickness, cut length, pierce count and quantity. Mixed nests with multiple part numbers are often more efficient than many small jobs, especially when staging a large project. For most jobs we work on a 1–5 business day dispatch after drawings are approved, with rush options available when capacity allows.

Our laser cutting service in Sydney is built for long-term relationships with construction, fit-out and infrastructure clients. We keep communication tight, explain what is and is not realistic, and remember your preferences on corner relief, tabbing, marking and labelling. The aim is simple: parts that arrive when you expect them and fit the way you drew them.

Typical jobs range from small bracket packs and plate kits through to full sets of components for structures, façades and plant decks. We also help with maintenance and remedial work where a worn or non-compliant detail needs to be replaced quickly from a sketch or sample.

If you have upcoming work in commercial construction, infrastructure or utilities, send through your DXFs or a brief. We can advise on material choice, plate thickness and small drawing tweaks that will help your job run smoother through both our machines and your site team.

FAQ

Yes. We specialise in flat parts — plates, brackets, trims, templates and similar. We do not offer folding or full fabrication in-house, but our parts are supplied ready for your installers or fabricators to use.

DXF and DWG are ideal for plate work. We also accept AI, SVG and vector PDF where needed. Keep geometry clean, closed and in millimetres at full size.

Yes, we cut many grades of galvanised steel within sensible thickness ranges. For very heavy gal or specialised coatings, we may suggest alternatives — share the datasheet if you are unsure.

For most construction work, ±0.2–0.5 mm is realistic depending on thickness and part size. Let us know if you have critical fits so we can confirm what is achievable before cutting.

Yes. We regularly create plates and brackets from sketches, mark-ups or photos with key dimensions. There is a small drawing charge, after which we can save the DXF for future repeat orders.

We cut and ship from Botany in Sydney, supplying construction, fit-out and infrastructure clients across Sydney, Melbourne, Brisbane and other major centres. Pickup is available from the workshop for local customers.

Laser Cutting for Construction Components in Sydney. Laser Cutting Experts Offers High-Precision Laser Cutting Services for Construction Components in Sydney Australia.

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