PVC Foamboard Cutting

<p>Production-grade PVC foamboard cutting in Sydney for trade signage, displays and POS. We process Forex / Foam PVC sheets on our CNC routers and digital knife tables (for thinner gauges), supplying flat parts only — no forming in-house. Foam PVC is lightweight, rigid and easy to machine, making it a staple for PVC foam board signs, retail fixtures and interior displays.</p>

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Flat parts only — no folding Typical sheet up to 3000 × 1500 mm 1–5 days dispatch

Industries we work with for PVC foamboard

We cut PVC foamboard (Forex / Foam PVC) every week for sign shops, print houses and fitout contractors, across a wide range of projects where a lightweight, rigid and cost-effective panel is required. Flat parts only — no forming in-house.

Signage & Display
Wall signs, hanging panels, router-cut shapes and letters.

Retail & POS
Product displays, shelf panels, plinth skins and header boards.

Exhibitions & Events
Temporary walls, panels, wayfinding and branded elements.

Interior Fitout
Feature panels, menu boards, directional signage and decor.

Education & Community
Notice boards, campus signage and information panels.

Light Industrial
Protective panels, machine fascia boards and equipment labels.

PVC foamboard thickness guide

PVC foamboard (Forex / Foam PVC) is supplied in a range of thicknesses. In signage and display work, the most common are 3 mm, 5 mm and 10 mm. The table below reflects typical uses — exact availability depends on brand, colour and supplier, and is confirmed at quote stage.

Typical signage-grade Foam PVC ranges

Foam PVC thickness	Typical use
3 mm Foam PVC	Short-term indoor signs, menu boards, hanging signs and small panels.
5 mm Foam PVC	General signage and display panels, retail backers and exhibition panels.
10 mm Foam PVC	Larger panels needing extra rigidity, plinths and freestanding displays.

*Thickness ranges above are indicative for Forex / Foam PVC sheets used in signage, display and light industrial work. If your project specifies a particular brand, finish or thickness, include that in your enquiry so we can confirm availability and the most suitable cutting method (router vs knife) before quoting.

Capabilities at a Glance — PVC Foamboard

Processes & Materials

CNC routing of Foam PVC / Forex sheets for panels and shapes
Digital knife cutting of thinner Foam PVC where suitable
Drilling, countersinking and profiling on Foam PVC parts
UV direct printing onto PVC foamboard (job-dependent)
Vinyl application onto cut Foam PVC panels and letters

Typical Part Types

Flat sign panels & backers — 3–10 mm Foam PVC
Cut-out logos & letters — Foam PVC shapes
Display panels & plinth skins — Foam PVC panels

Accuracy

Dimensional tolerance typically around ±0.3–0.7 mm, depending on thickness and process
CNC routing used where tighter tolerances and hole locations matter
Repeatability suitable for multi-panel campaigns and rollouts

Finish

Routed edges tuned to avoid tearing or compressing the Foam PVC core
Knife-cut edges on thin Foam PVC are clean, with minimal burrs
UV print and vinyl applied with bleed and trim where required

Sheet Size

Foam PVC sheets are typically supplied in signage-friendly sizes (commonly up to 2440 × 1220 mm and similar). Our CNC and digital knife beds are sized for full boards, with nesting layouts designed to minimise waste and keep unit costs competitive.

We focus on flat PVC foamboard cutting. If you plan to fold or fabricate Foam PVC into boxes or structures, we can cut and crease where appropriate — include these requirements in your brief.

Why use our PVC foamboard cutting service?

Built around signage-grade Foam PVC

We cut Foam PVC / Forex panels daily for sign shops, fitout companies and agencies, so toolpaths, feeds and finishes are set up for real-world signage and display work rather than theory.

CNC router and digital knife in one shop

Thicker Foam PVC runs on the CNC router; thin sheets and small parts can be digital knife cut for fast turnaround and clean edges. We choose the process that best suits each Foam PVC job.

Cut, print and vinyl in the same workflow

We can UV print directly onto Foam PVC panels and apply vinyl where needed, then cut to final shape — ideal for menu boards, campaign panels and branded displays.

Trade-ready workflow

Clear guidance on sheet thicknesses, panel sizes, hole and fixing positions, plus realistic lead times and consistent re-runs when you need repeat signage packs or panel kits.

Sydney-based, Australia-wide

Production in Botany NSW with national shipping — suited to local projects, national campaigns and ongoing Foam PVC signage programs.

Upload your DXF & get instant pricing

Get instant prices for laser-cut and CNC-cut parts across metals, plastics, composites and more — available 24/7.

1–5 days dispatch Australia-wide delivery Pickup: Botany NSW

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Launch the calculator to upload DXF, DWG or vector files and see live pricing for flat laser-cut parts. Pricing updates instantly based on material, thickness and cut time.

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Accepted formats: DXF / DWG / AI / SVG / PDF (vector).

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Send measurements, sketches or existing parts and we’ll create cut-ready drawings, then quote via the same engine.

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Simple plates and brackets can often be drawn and quoted the same day.

More about PVC foamboard cutting & design

Open the items below for more detail on PVC foamboard cutting, UV printing, vinyl application and design tips for Foam PVC signs and panels.

For PVC foamboard signs, keep key text and logos away from edges, allow for fixings and hanging points, and choose thicknesses that match panel size and mounting method. Thicker panels feel more premium and resist warping on larger spans. A typical job might be a chain of cafes rolling out new menu boards and directionals in Foam PVC across multiple sites.

Foam PVC / Forex is ideal for indoor and light outdoor signage where weight, cost and ease of cutting matter. For long-term or high-impact outdoor work, ACM or acrylic may be a better choice. We can advise when to use Foam PVC versus other options based on lifespan, print method and installation.

Foam PVC is light but can mark if rubbed in transit. We typically interleave and wrap panels, then pack in cartons or on pallets depending on size and quantity. If signs need to be grouped by store or site, we can label and pack them accordingly to simplify installation when they arrive.

Most Foam PVC cutting and Foam PVC printing jobs dispatch in 1–5 business days once artwork, material and quantities are confirmed. Larger campaigns or national rollouts may take longer, but we'll confirm realistic timeframes up front so installers can book in confidently.

DXF/DWG for cutting; print-ready PDF/AI/EPS for UV printing. Units in mm; include bleed for printed work. Upload via the instant quote.

Whether you need a handful of PVC foamboard signs or a full campaign of printed Foam PVC panels, our CNC, digital knife, UV print and vinyl workflows are set up for trade-ready results and predictable lead times. Upload your files or contact us to plan your next Foam PVC project.

Typical applications include internal signage, retail displays, menu boards, directional signs, exhibition graphics and POS displays. We work with signmakers, retailers, shopfitters and marketing agencies across all sectors.

Lightweight, cost-effective material for indoor signage.
Available in multiple thicknesses from 3mm to 19mm.
Optional UV printing and vinyl application services.

For PVC foamboard cutting that delivers lightweight, economical signage ready for installation, upload your files or contact us to discuss printing options and material specifications.