Corflute Cutting

Trade-grade corflute sheet cutting and UV direct printing for signage, protection panels and displays. We use the latest digital knife cutting technology to cut corflute up to 10 mm thick, from one-offs to large production runs. Corflute (fluted polypropylene) is lightweight, rigid and economical — ideal for temporary and semi-permanent applications.

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Flat parts only — no folding Typical sheet up to 3000 × 1500 mm 1–5 days dispatch

Industries we work with for corflute

We cut and print corflute (fluted polypropylene) for a wide range of industries that need lightweight, cost-effective panels. Flat parts only — no forming in-house. Digital knife cutting gives clean edges with no crushing or ragged fibres.

Construction & Building
Site signs, fence panels, hoardings and safety boards.

Real Estate & Events
Open home signs, directionals and event wayfinding.

Retail & POS
Hanging signs, dump-bin panels and shelf signage.

Logistics & Storage
Box liners, dividers and pallet layer sheets.

Industrial & Protection
Temporary floor and wall protection panels.

Education & Community
Campus signage, notice boards and campaign signs.

Corflute thickness guide

Corflute is a fluted polypropylene sheet available in several standard thicknesses. The table below reflects the thicknesses we commonly cut and print. Exact availability depends on colour, grade and supplier, and can be confirmed when quoting.

Working ranges for common corflute sheets

Corflute thickness	Typical use
3 mm corflute	Short-term indoor signs, small hanging panels, box inserts.
5 mm corflute	Most real estate, construction and event signage; general site signs.
8 mm corflute	Larger panels and signs needing extra rigidity, heavier-duty site boards.
10 mm corflute	Heavy-duty protection sheets, large panels and panels exposed to wind.

*Thickness ranges above are indicative for corflute sheets used in signage, protection and packaging work. We cut corflute up to 10 mm thick on our digital knife tables. If you need a specific grade, colour or fluting direction, mention it in your enquiry so we can confirm availability.

Capabilities at a Glance — Corflute

Processes & Materials

Digital knife cutting of corflute sheets up to 10 mm
Straight cuts, shapes, rounded corners and slots in corflute
UV direct printing on corflute for full-colour graphics
Drilling and basic finishing for hanging or mounting
Options for double-sided printing and variable data (job-dependent)

Typical Part Types

Site and construction signs — 3–10 mm corflute
Real estate boards & directionals — commonly 5 mm
Protection sheets & liners — heavier corflute

We focus on flat corflute cutting and printing. If you plan to fold, crease or fabricate corflute into boxes or complex shapes, we can cut and crease panels where required — just include this in your brief.

Accuracy

Digital knife cutting gives clean, accurate edges with no saw marks
Dimensional tolerance suitable for signage and protection panels
Repeatability ideal for multi-panel campaigns and national rollouts

Finish

UV direct print with strong colour and outdoor durability
Edges cut to avoid crushing flutes and frayed edges
Optional rounded corners and pre-drilled holes for easy install

Sheet Size

Corflute sheets are typically supplied in signage-friendly sizes (for example, up to 2440 × 1220 mm and beyond). Our digital knife beds are sized for full corflute boards, with nesting to minimise waste and keep unit costs down.

Why use our corflute cutting service?

Digital knife cutting for clean edges

We don't rough-cut corflute on saws. Our digital knife tables cut corflute cleanly up to 10 mm, with smooth edges and consistent rounded corners, ideal for professional signage and protection panels.

Corflute printing and cutting in one place

We UV direct print on corflute and then knife-cut to final size and shape. This keeps registration tight, reduces handling and speeds up delivery for large campaigns.

Set up for trade and repeat campaigns

Store layouts, dielines and campaign templates with us for fast reprints — ideal for builders, real estate networks and brands that regularly roll out corflute signage nationally.

Trade-ready workflow

Clear specs on sheet sizes, fluting direction, hole placements and finishing options, plus predictable lead times and consistent re-runs for repeat orders.

Sydney-based, Australia-wide

Production in Botany NSW with national shipping — suited to local projects, multi-site rollouts and ongoing corflute signage programs.

Upload your DXF & get instant pricing

Get instant prices for laser-cut and CNC-cut parts across metals, plastics, composites and more — available 24/7.

1–5 days dispatch Australia-wide delivery Pickup: Botany NSW

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Launch the calculator to upload DXF, DWG or vector files and see live pricing for flat laser-cut parts. Pricing updates instantly based on material, thickness and cut time.

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Accepted formats: DXF / DWG / AI / SVG / PDF (vector).

No CAD? We can help

Send measurements, sketches or existing parts and we’ll create cut-ready drawings, then quote via the same engine.

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Simple plates and brackets can often be drawn and quoted the same day.

More about corflute cutting & printed corflute signs

Open the items below for more detail on corflute cutting, UV printing and best practice when designing corflute signage and panels.

For corflute signs, keep important text and logos away from the very edge, allow space for holes or cable ties, and keep stroke weights bold enough to read at distance. If panels will slot into a fence or frame, confirm finished size and fixing positions up front.

Corflute is ideal for short- to medium-term signage where cost and weight matter more than long-term durability. For more permanent signage, we may recommend aluminium composite (ACM), acrylic or other substrates — we can advise based on how long the signs need to last and how they'll be installed.

Corflute is light but bulky. We typically bundle and wrap panels, then pack in cartons or on pallets, depending on size and quantity. If signs need to be grouped by site or store, we can label and pack them accordingly to simplify installation on delivery.

Most corflute cutting and printing jobs dispatch in 1–5 business days once artwork, material and quantities are confirmed. Larger campaigns or national rollouts may take longer, but we'll confirm realistic timeframes up front.

DXF/DWG for cutting; print-ready PDF/AI/EPS for UV printing. Units in mm; include bleed for printed work. Upload via the instant quote.

Whether you need a handful of construction signs or a full campaign of printed corflute panels, our digital knife and UV printing workflow is set up for trade-ready results and predictable lead times. Upload your files or contact us to plan your next corflute project.

Typical applications include real estate signs, construction site signage, event signage, directional boards, yard signs and temporary retail displays. We work with real estate agents, builders, event companies and retail marketers across all sectors.

Lightweight, cost-effective solution for short to medium-term signage.
Digital knife cutting for clean edges and custom shapes.
Optional UV printing for full-color graphics and branding.

For corflute cutting and printing that delivers affordable, lightweight signage ready for quick installation, upload your files or contact us to discuss printing options and quantities.