Marine Plywood Cutting

<p>Trade-grade marine plywood cutting for exterior joinery, boats, fitouts and signage. We use high-precision CNC router cutting to process marine-grade plywood sheets into structural components, wall and ceiling panels, fascias and feature elements. Flat parts only — supplied routed, drilled and ready for sealing, painting or assembly.</p>

Flat parts only — no folding Typical sheet up to 3000 × 1500 mm 1–5 days dispatch
Marine Plywood Cutting

Industries we work with for marine plywood

We cut marine plywood panels for a wide range of projects where moisture resistance, strength and durability matter. Flat components only — no steam bending or forming in-house. CNC router cutting provides clean edges and accurate joinery details ready for coating and installation.

  • Marine & Boating
    Bulkheads, floors, cabinetry, seating and linings.
  • Exterior Joinery
    Fascias, soffits, external panels and trims.
  • Hospitality & Retail
    Outdoor bars, joinery, kiosks and sheltered POS.
  • Public & Civic
    Sheltered outdoor structures, stages and seating.
  • Signage & Display
    Router-cut panels and fascias for painted or coated signs.
  • Construction & Fitout
    Wet area substrates and high-durability panel elements.

Marine plywood thickness guide

We typically process marine-grade plywood sheets in standard trade thicknesses and sheet sizes. The table below reflects thicknesses we commonly cut. Exact availability depends on species, certification and supplier, and can be confirmed when quoting.

Working ranges for common marine plywood sheets
Marine plywood thickness Typical use
9–12 mm marine plywood Internal linings, lightweight panels and non-structural elements.
15–18 mm marine plywood Cabinetry, floors, benches and structural panel work.
18–25 mm marine plywood Heavier-duty floors, seating, platforms and exposed edges.
Other thicknesses on request Special details and project-specific specifications (talk to us about your spec).

*Thickness ranges above are indicative for marine plywood used in marine, exterior and high-moisture environments. Our CNC router beds accept sheets up to 3000 × 1500 mm. If you need specific certifications or non-standard sheet sizes, mention this in your enquiry so we can confirm availability.

Capabilities at a Glance — Marine Plywood

Processes & Materials

  • CNC router cutting of marine-grade plywood sheets
  • Straight cuts, complex shapes, pockets, rebates and slots
  • Drilling, countersinking and fixing holes
  • Nesting for bulkheads, floors, fascias and feature elements
  • Sheets up to a maximum of 3000 × 1500 mm on our router beds

Typical Part Types

  • Boat floors, bulkheads & linings — marine plywood
  • Exterior fascias & trims — painted/coated finishes
  • Signage & feature panels — router-cut to file

Accuracy

  • CNC router cutting with tight tolerances for structural and joinery work
  • Dimensional control suitable for assemblies in boats, exteriors and signage
  • Repeatability ideal for multi-unit projects and ongoing production runs

Finish

  • Clean machined edges ready for sealing, coating or edge detailing
  • Options for small radii on internal corners to suit router tooling
  • Consistent hole patterns and rebates to match hardware and fasteners

Sheet Size

Our CNC router beds are set up for marine plywood sheets up to 3000 × 1500 mm, covering the most common panel sizes used in the Australian market. Efficient nesting helps reduce waste and lowers unit costs across both small and large jobs.

We focus on flat marine plywood panel cutting. If panels will be edge-sealed, laminated or finished elsewhere, we can cut the flat components, mark features and group kits by room, zone or area to simplify fabrication and install.

Why use our marine plywood cutting service?

Router cutting tuned for marine plywood

Our CNC routers are set up for marine-grade plywood with tooling, feeds and hold-down tuned to minimise tear-out while keeping edges neat and consistent. Ideal for parts that will be coated and exposed to weather or moisture.

Set up for production and repeat work

Once your panel sets, bulkheads and floor layouts are dialled in, we can repeat jobs quickly with predictable pricing and timing — ideal for builders, boat builders and fitout contractors using repeatable designs.

Help preparing cutting files and nests

We can work from DXF/DWG, CAD exports or sketches, help optimise sheet usage and nesting, and suggest tweaks so parts are practical to machine, seal and install. This is especially useful when transitioning from on-site cutting to CNC-based production.

Trade-ready workflow

Clear specs on sheet thickness, certification, edge requirements and hardware, plus realistic lead times and consistent re-runs. We are geared to support boat builders, joiners, builders and signage companies who need reliable marine plywood routing support.

Sydney-based, Australia-wide

Production in Botany NSW with national shipping — suited to local marine work, coastal fitouts, multi-site programs and projects where marine ply components need to arrive labelled and ready to assemble.

Upload your DXF & get instant pricing

Get instant prices for laser-cut and CNC-cut parts across metals, plastics, composites and more — available 24/7.

1–5 days dispatch Australia-wide delivery Pickup: Botany NSW

Get an instant price

Launch the calculator to upload DXF, DWG or vector files and see live pricing for flat laser-cut parts. Pricing updates instantly based on material, thickness and cut time.

Open instant calculator

Accepted formats: DXF / DWG / AI / SVG / PDF (vector).

No CAD? We can help

Send measurements, sketches or existing parts and we’ll create cut-ready drawings, then quote via the same engine.

Simple plates and brackets can often be drawn and quoted the same day.

More about marine plywood cutting & exterior projects

Open the items below for more detail on marine plywood cutting, design tips and how marine ply compares with other panel options for exterior and wet-area projects.

For CNC-routed marine plywood parts, allow for router tool diameter on internal corners, avoid very narrow webs that could break during machining, and clearly show drainage, access and hardware positions. Consider coating build-up and sealing at edges when setting final clearances.

Marine plywood offers a strong mix of strength, screw-holding and moisture resistance, and is often chosen for boats and exterior joinery where solid timber is impractical. For some projects, fibre cement, aluminium composite or high-pressure laminates may also be worth considering. We can help compare options based on environment, finish and budget.

Marine plywood components are heavy and benefit from smart packing. We typically stack and strap panels, then pack in cartons or on pallets depending on size and quantity. For larger jobs, we can sequence loads to match site stages or vessel build stages so the right components arrive at the right time.

Most marine plywood cutting jobs dispatch in 1–5 business days once artwork, materials and quantities are confirmed. Larger fitouts, vessel programs or multi-site rollouts may take longer, but we will confirm realistic timeframes before you commit.

DXF/DWG preferred; AI/SVG/PDF (vector) accepted. Units in mm; include drainage holes and hardware positions. Upload via the instant quote.

Whether you need a handful of marine ply feature panels or a full package of floors, bulkheads and fascias for a boat or exterior project, our CNC router workflow is set up for trade-ready results and predictable lead times. Upload your files or contact us to plan your next marine plywood project.

Typical applications include boat interiors, marine joinery, exterior cladding, wet area panels, balcony screens and coastal construction. We work with boat builders, marine joiners, architects and builders across marine and exterior projects.

For marine plywood cutting that delivers moisture-resistant panels ready for boats and exterior applications, upload your files or contact us to discuss plywood grades and sealing requirements.

Marine Plywood Cutting in Sydney. Laser Cutting Experts Offers High-Precision Marine Plywood Cutting Services in Sydney Australia.