Aluminium Laser Cutting & CNC

Industries we work with for aluminium

Trade-focused aluminium cutting for flat parts only — no bending in-house. We cut and machine aluminium for a wide range of B2B clients across signage, construction, OEM and fitout.

Signage & Display
Aluminium trays, fascia panels, lightboxes, laser cut letters.

Joinery & Shopfitting
Brackets, trims, kickplates and feature panels.

Industrial / OEM
Plates, gussets, machine guards and custom brackets.

Construction & Architecture
Perforated screens, soffit panels and cladding details.

Events & Sets
Lightweight aluminium cut-outs, frames and rigging plates.

Electronics
Mounting plates, heatsink plates and control panel fascias.

Capabilities at a Glance — Aluminium

Processes & Materials

Fibre laser cutting of flat aluminium sheet and plate
CNC routing for engraving, slots and cut-outs
V-grooving for fold-ready aluminium tray blanks
Countersinks and chamfers on aluminium plates
Optional: laser welding of aluminium assemblies (job-dependent)

Typical Thickness Range

Laser cut aluminium — 0.6–6 mm
Routed aluminium — up to 6 mm
V-groove tray blanks — 2–4 mm

Max thicknesses shown are our in-house limits for reliable production quality on standard aluminium products.

Accuracy

Dimensional tolerance: typically ±0.1–0.3 mm depending on thickness and part size
Laser kerf: ~0.1–0.2 mm; compensated in nesting and programming
Repeatability suitable for production runs and OEM work

Finish

Clean, burr-minimised edges with tuned cutting parameters
Minimal heat input — suitable for parts that will be folded or welded
CNC-engraved labels, logos and panel markings on request

Sheet Size

Standard bed up to 3000 × 1500 mm. Larger panels can be tiled or joined. We optimise nesting to reduce waste and lower unit pricing.

Why use our aluminium cutting service?

Dialled-in for aluminium

Cutting parameters are tuned specifically for aluminium – clean edges, minimal dross and stable performance on production runs.

Prototype to mass production

We support aluminium jobs from one-off samples to repeat OEM batches, with CAD files stored for quick re-runs and revisions.

End-to-end capability

Laser cutting, CNC routing, V-grooving, countersinks and optional laser welding – aluminium parts arrive ready for folding, assembly and finishing.

Trade-ready workflow

Clear tolerances, predictable lead times and practical DFM advice. Designed for sign shops, fabricators, builders, shopfitters and OEMs.

Smart nesting & material use

We nest aluminium parts to maximise sheet yield, which reduces waste and improves pricing across production batches.

Upload your DXF & get instant pricing

Get instant prices for laser-cut and CNC-cut parts across metals, plastics, composites and more — available 24/7.

1–5 days dispatch Australia-wide delivery Pickup: Botany NSW

Get an instant price

Launch the calculator to upload DXF, DWG or vector files and see live pricing for flat laser-cut parts. Pricing updates instantly based on material, thickness and cut time.

Open instant calculator

Accepted formats: DXF / DWG / AI / SVG / PDF (vector).

No CAD? We can help

Send measurements, sketches or existing parts and we’ll create cut-ready drawings, then quote via the same engine.

Request drawing help Email a brief →

Simple plates and brackets can often be drawn and quoted the same day.

More about aluminium laser cutting & CNC routing

Open the items below for detailed guidance on aluminium laser cutting, aluminium CNC routing and best practice for flat aluminium sheet parts.

Our 3 kW fibre laser is optimised for aluminium cutting with a small spot size and high energy density. This delivers fast, accurate profiles with kerf around 0.1–0.2 mm and minimal heat input. For engraving, countersinks, V-grooving and treadplate, we switch to CNC aluminium routing so edges stay clean and consistent. Because we only produce flat parts, jobs fit neatly into downstream folding and welding workflows.

For reliable aluminium sheet cutting, keep minimum feature sizes close to material thickness, avoid extremely thin tabs and allow clearance around slots and holes that will be tapped or countersunk. Hole-to-edge spacing of at least 1× thickness is a good starting point, and reliefs in corners help reduce stress when parts are folded by your fabricator. If you are unsure, send a DXF with notes and we can flag any risky details before cutting.

Common applications include aluminium trays and fascia panels for signage, brackets and gussets for construction and engineering, mounting plates and heatsinks for electronics, and decorative screens for architectural projects. Because aluminium is lightweight and corrosion-resistant, it is ideal for external panels and components where weight matters but a clean finish is still required.

DXF and DWG are the most efficient formats for aluminium laser cutting Sydney orders. Keep all geometry 1:1 in millimetres, remove duplicate or overlapping lines and outline any text or logos. Vector PDF, AI, EPS and SVG also work, as long as the artwork is vector-based. If you provide STEP models we can extract flat profiles for cutting. Clean files reduce programming time and improve quoting accuracy.

Pricing for our aluminium cutting service is driven by sheet thickness, cut length, pierce count, nesting yield and quantity. Larger batches bring down the unit cost because programming and set-up are spread across more parts. Most aluminium laser cutting Sydney jobs dispatch in 1–5 business days once drawings and material are confirmed, with urgent slots available on request.

Whether you need a single prototype panel or a full production run of aluminium laser cut parts, our flat-bed fibre laser and CNC router are set up for fast quoting, predictable lead times and consistent quality. Upload your files to the instant calculator or contact us for help optimising your design.

On selected projects we can laser weld aluminium parts after cutting, which is ideal for small brackets, frames and sub-assemblies. For most jobs customers take flat parts to their own welders or press-brake suppliers for forming. Parts can then be powder coated, anodised or painted.

Fast, accurate fibre laser cutting for aluminium up to 15mm thickness.
CNC routing available for engraving, countersinks and treadplate.
Optional laser welding for aluminium assemblies and sub-frames.

For aluminium laser cutting and CNC routing that delivers precision parts ready for your downstream processes, upload your files or contact us to discuss material grades and finishing requirements.